diff options
-rw-r--r-- | analog-driver/README.md | 44 | ||||
-rw-r--r-- | analog-driver/driver.kicad_pcb | 207 | ||||
-rw-r--r-- | analog-driver/driver.pdf | bin | 28627 -> 28668 bytes | |||
-rw-r--r-- | analog-driver/driver.pro | 12 | ||||
-rw-r--r-- | analog-driver/driver.sch | 8 | ||||
-rw-r--r-- | analog-driver/gerber-1.0.0.zip | bin | 96816 -> 0 bytes | |||
-rw-r--r-- | analog-driver/gerber/driver-B_Cu.gbr | 9 | ||||
-rw-r--r-- | analog-driver/gerber/driver-B_Mask.gbr | 6 | ||||
-rw-r--r-- | analog-driver/gerber/driver-B_Paste.gbr | 6 | ||||
-rw-r--r-- | analog-driver/gerber/driver-B_SilkS.gbr | 460 | ||||
-rw-r--r-- | analog-driver/gerber/driver-Edge_Cuts.gbr | 6 | ||||
-rw-r--r-- | analog-driver/gerber/driver-F_Cu.gbr | 787 | ||||
-rw-r--r-- | analog-driver/gerber/driver-F_Mask.gbr | 114 | ||||
-rw-r--r-- | analog-driver/gerber/driver-F_Paste.gbr | 114 | ||||
-rw-r--r-- | analog-driver/gerber/driver-F_SilkS.gbr | 1098 | ||||
-rw-r--r-- | analog-driver/gerber/driver-job.gbrjob | 4 | ||||
-rw-r--r-- | digital-controller/firmware/firmware.ino | 5 | ||||
-rw-r--r-- | digital-driver/driver.pdf | bin | 41353 -> 41487 bytes |
18 files changed, 1591 insertions, 1289 deletions
diff --git a/analog-driver/README.md b/analog-driver/README.md index 2525881..525e3cd 100644 --- a/analog-driver/README.md +++ b/analog-driver/README.md @@ -1,6 +1,6 @@ -# digital-driver +# analog driver -A photoreactor driver board designed to be controlled digitally over I2C. +A photoreactor driver board with a physical knob. ## PCB @@ -14,26 +14,32 @@ PCB images generated with [tracespace](https://github.com/tracespace/tracespace) Bill of Materials -| reference | value | manufacturer | part number | vendors | -| :------------- | :------------ | :----------- | :---------- | :------ | -| C2 | 10u | | | | -| D1 | (red) | | | | -| J3, J4 | Barrel Jack | | | | -| J5 | fan connector | | | | -| J7 | LED connector | | | | -| R1 | 10k | | | | -| R2 | 470 | | | | -| R5 | 1k | | | | -| RV1 | 2.2k | | | | -| TP1 | | | | | -| TP2 | | | | | -| TP3 | | | | | -| U2 | LED driver | Mean Well | LDD-1000L | [DigiKey](https://www.digikey.com/en/products/detail/mean-well-usa-inc/LDD-1000L/7704722) [Allied](https://www.alliedelec.com/product/mean-well/ldd-1000l/70345765/) | +| reference | value | manufacturer | part number | vendors | +| :------------- | :------------ | :----------- | :------------- | :------ | +| C2 | 10u | | | | +| D1 | (red) | | | | +| J3, J4 | Barrel Jack | | | | +| J5 | fan connector | | | | +| J7 | LED connector | | | | +| R1 | 10k | | | | +| R2 | 470 | | | | +| R5 | 1k | | | | +| RV1 | 2.2k | Bourns | 3362P-1-202TLF | | +| TP1 | (yellow) | Keystone | 5014 | | +| TP2 | (red) | Keystone | 5010 | | +| TP3 | (black) | Keystone | 5011 | | +| U2 | LED driver | Mean Well | LDD-1000L | [DigiKey](https://www.digikey.com/en/products/detail/mean-well-usa-inc/LDD-1000L/7704722) [Allied](https://www.alliedelec.com/product/mean-well/ldd-1000l/70345765/) | ## Changelog -### 1.0.0 +### Unprinted + +#### Fixed +- sign of LED terminals on silkscreen +- voltage divider: R1 to 6.8k R2 to 100 ohm +- adjusted voltage divider silkscreen + +### Revision A #### Added - initial design - diff --git a/analog-driver/driver.kicad_pcb b/analog-driver/driver.kicad_pcb index e743475..4b9ff71 100644 --- a/analog-driver/driver.kicad_pcb +++ b/analog-driver/driver.kicad_pcb @@ -2,18 +2,18 @@ (general (thickness 1.6) - (drawings 27) + (drawings 33) (tracks 39) (zones 0) (modules 17) - (nets 10) + (nets 8) ) (page USLetter) (title_block (title "Digital Photoreactor Driver") - (date 2021-01-29) - (rev 1.0.0) + (date 2021-03-05) + (rev B) (company "University of Wisconsin-Madison") (comment 1 "Department of Chemistry") (comment 2 "Gellman Group") @@ -111,8 +111,6 @@ (net 5 "Net-(J7-Pad2)") (net 6 "Net-(R2-Pad1)") (net 7 "Net-(R1-Pad2)") - (net 8 "Net-(J5-Pad4)") - (net 9 "Net-(J5-Pad3)") (net_class Default "This is the default net class." (clearance 0.381) @@ -124,8 +122,6 @@ (add_net +12V) (add_net GND) (add_net "Net-(D1-Pad2)") - (add_net "Net-(J5-Pad3)") - (add_net "Net-(J5-Pad4)") (add_net "Net-(J7-Pad1)") (add_net "Net-(J7-Pad2)") (add_net "Net-(R1-Pad2)") @@ -201,10 +197,10 @@ (tags "resistor handsolder") (path /60156E27) (attr smd) - (fp_text reference R2 (at 0 -1.905 90) (layer F.SilkS) + (fp_text reference R2 (at 1.27 -1.905 90) (layer F.SilkS) hide (effects (font (size 1 1) (thickness 0.15))) ) - (fp_text value 470 (at 0 1.82 90) (layer F.Fab) + (fp_text value 100 (at 0 1.82 90) (layer F.Fab) (effects (font (size 1 1) (thickness 0.15))) ) (fp_line (start 2.45 1.12) (end -2.45 1.12) (layer F.CrtYd) (width 0.05)) @@ -220,9 +216,9 @@ (fp_text user %R (at 0 0 90) (layer F.Fab) (effects (font (size 0.8 0.8) (thickness 0.12))) ) - (pad 2 smd roundrect (at 1.55 0 270) (size 1.3 1.75) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1923076923076923) + (pad 2 smd roundrect (at 1.55 0 270) (size 1.3 1.75) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1923069230769231) (net 1 GND)) - (pad 1 smd roundrect (at -1.55 0 270) (size 1.3 1.75) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1923076923076923) + (pad 1 smd roundrect (at -1.55 0 270) (size 1.3 1.75) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1923069230769231) (net 6 "Net-(R2-Pad1)")) (model ${KISYS3DMOD}/Resistor_SMD.3dshapes/R_1206_3216Metric.wrl (at (xyz 0 0 0)) @@ -237,10 +233,10 @@ (tags "resistor handsolder") (path /6015726B) (attr smd) - (fp_text reference R1 (at 0 1.905 90) (layer F.SilkS) + (fp_text reference R1 (at -1.27 1.905 90) (layer F.SilkS) hide (effects (font (size 1 1) (thickness 0.15))) ) - (fp_text value 10k (at 0 1.82 90) (layer F.Fab) + (fp_text value 6.8k (at 0 1.82 90) (layer F.Fab) (effects (font (size 1 1) (thickness 0.15))) ) (fp_line (start 2.45 1.12) (end -2.45 1.12) (layer F.CrtYd) (width 0.05)) @@ -256,9 +252,9 @@ (fp_text user %R (at 0 0 90) (layer F.Fab) (effects (font (size 0.8 0.8) (thickness 0.12))) ) - (pad 2 smd roundrect (at 1.55 0 90) (size 1.3 1.75) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1923076923076923) + (pad 2 smd roundrect (at 1.55 0 90) (size 1.3 1.75) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1923069230769231) (net 7 "Net-(R1-Pad2)")) - (pad 1 smd roundrect (at -1.55 0 90) (size 1.3 1.75) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1923076923076923) + (pad 1 smd roundrect (at -1.55 0 90) (size 1.3 1.75) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1923069230769231) (net 2 +12V)) (model ${KISYS3DMOD}/Resistor_SMD.3dshapes/R_1206_3216Metric.wrl (at (xyz 0 0 0)) @@ -268,12 +264,12 @@ ) (module Capacitor_SMD:C_1206_3216Metric_Pad1.33x1.80mm_HandSolder (layer F.Cu) (tedit 5F68FEEF) (tstamp 6011E889) - (at 148.59 87.9725 270) + (at 148.59 87.63 270) (descr "Capacitor SMD 1206 (3216 Metric), square (rectangular) end terminal, IPC_7351 nominal with elongated pad for handsoldering. (Body size source: IPC-SM-782 page 76, https://www.pcb-3d.com/wordpress/wp-content/uploads/ipc-sm-782a_amendment_1_and_2.pdf), generated with kicad-footprint-generator") (tags "capacitor handsolder") (path /600F4EFC) (attr smd) - (fp_text reference C2 (at 0 -1.85 90) (layer F.SilkS) + (fp_text reference C2 (at 0 -1.85 90) (layer F.SilkS) hide (effects (font (size 1 1) (thickness 0.15))) ) (fp_text value 10u (at 0 1.85 90) (layer F.Fab) @@ -292,9 +288,9 @@ (fp_text user %R (at 0 0 90) (layer F.Fab) (effects (font (size 0.8 0.8) (thickness 0.12))) ) - (pad 1 smd roundrect (at -1.5625 0 270) (size 1.325 1.8) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1886784905660377) + (pad 1 smd roundrect (at -1.5625 0 270) (size 1.325 1.8) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1886777358490566) (net 1 GND)) - (pad 2 smd roundrect (at 1.5625 0 270) (size 1.325 1.8) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1886784905660377) + (pad 2 smd roundrect (at 1.5625 0 270) (size 1.325 1.8) (layers F.Cu F.Paste F.Mask) (roundrect_rratio 0.1886777358490566) (net 2 +12V)) (model ${KISYS3DMOD}/Capacitor_SMD.3dshapes/C_1206_3216Metric.wrl (at (xyz 0 0 0)) @@ -306,7 +302,7 @@ (module footprints:TRIM_3362P-1-202TLF (layer F.Cu) (tedit 6011D7E3) (tstamp 6011E0DE) (at 97.79 86.36) (path /60152C38) - (fp_text reference RV1 (at 0 0.635) (layer F.SilkS) + (fp_text reference RV1 (at 0 0.635) (layer F.SilkS) hide (effects (font (size 1.002756 1.002756) (thickness 0.015))) ) (fp_text value 2.2k (at 8.68646 4.67565) (layer F.Fab) @@ -341,7 +337,7 @@ (tags "resistor handsolder") (path /60212114) (attr smd) - (fp_text reference R5 (at 0 -1.905) (layer F.SilkS) + (fp_text reference R5 (at 0 -1.905) (layer F.SilkS) hide (effects (font (size 1 1) (thickness 0.15))) ) (fp_text value 1k (at 0 1.82) (layer F.Fab) @@ -1348,10 +1344,8 @@ (fp_text user %R (at 0 3.81 90) (layer F.Fab) (effects (font (size 1 1) (thickness 0.15))) ) - (pad 4 thru_hole oval (at 0 7.62 180) (size 1.7 1.7) (drill 1) (layers *.Cu *.Mask) - (net 8 "Net-(J5-Pad4)")) - (pad 3 thru_hole oval (at 0 5.08 180) (size 1.7 1.7) (drill 1) (layers *.Cu *.Mask) - (net 9 "Net-(J5-Pad3)")) + (pad 4 thru_hole oval (at 0 7.62 180) (size 1.7 1.7) (drill 1) (layers *.Cu *.Mask)) + (pad 3 thru_hole oval (at 0 5.08 180) (size 1.7 1.7) (drill 1) (layers *.Cu *.Mask)) (pad 2 thru_hole oval (at 0 2.54 180) (size 1.7 1.7) (drill 1) (layers *.Cu *.Mask) (net 2 +12V)) (pad 1 thru_hole rect (at 0 0 180) (size 1.7 1.7) (drill 1) (layers *.Cu *.Mask) @@ -1403,7 +1397,25 @@ ) ) - (gr_text "DIM\n0 to 2.5 V\n0 to 100 %" (at 89.535 88.9 270) (layer F.SilkS) + (gr_text 10μF (at 150.495 87.63 90) (layer F.SilkS) (tstamp 60425657) + (effects (font (size 1 1) (thickness 0.15875))) + ) + (gr_text 1K (at 135.89 92.075) (layer F.SilkS) (tstamp 604254DD) + (effects (font (size 1 1) (thickness 0.15875))) + ) + (gr_text 6.8K (at 99.695 93.345 90) (layer F.SilkS) (tstamp 603FF2F7) + (effects (font (size 1 1) (thickness 0.15875))) + ) + (gr_text 100 (at 94.615 93.345 90) (layer F.SilkS) (tstamp 603FF2E2) + (effects (font (size 1 1) (thickness 0.15875))) + ) + (gr_text BLU (at 148.59 99.06 90) (layer F.SilkS) (tstamp 603FEE63) + (effects (font (size 1 1) (thickness 0.15))) + ) + (gr_text "BLAISE THOMPSON\nUW-MADSION" (at 148.59 82.55) (layer B.SilkS) (tstamp 603FEB30) + (effects (font (size 1 1) (thickness 0.25)) (justify mirror)) + ) + (gr_text "DIM\n0.5 to 2.5 V\n20 to 100 %" (at 89.535 89.535 270) (layer F.SilkS) (effects (font (size 1 1) (thickness 0.15))) ) (gr_text DIM (at 92.71 82.55) (layer F.SilkS) (tstamp 60144D91) @@ -1418,13 +1430,13 @@ (gr_text FAN (at 143.51 102.87 90) (layer F.SilkS) (tstamp 600F4C1E) (effects (font (size 1 1) (thickness 0.15))) ) - (gr_text GND (at 148.59 106.68 90) (layer F.SilkS) + (gr_text BLK (at 148.59 106.68 90) (layer F.SilkS) (effects (font (size 1 1) (thickness 0.15))) ) - (gr_text - (at 113.03 85.09) (layer F.SilkS) + (gr_text + (at 113.03 85.09) (layer F.SilkS) (effects (font (size 1 1) (thickness 0.15))) ) - (gr_text + (at 115.57 85.09) (layer F.SilkS) + (gr_text - (at 115.57 85.09) (layer F.SilkS) (effects (font (size 1 1) (thickness 0.15))) ) (gr_text POWER (at 135.89 101.6) (layer F.SilkS) @@ -1453,8 +1465,8 @@ (gr_arc (start 88.9 106.68) (end 86.36 106.68) (angle -90) (layer Edge.Cuts) (width 0.1)) (gr_arc (start 165.1 106.68) (end 165.1 109.22) (angle -90) (layer Edge.Cuts) (width 0.1)) (gr_arc (start 165.1 81.28) (end 167.64 81.28) (angle -90) (layer Edge.Cuts) (width 0.1)) - (gr_text "REVISION 1.0.0\nJANUARY 2021" (at 142.24 82.55) (layer B.SilkS) (tstamp 5FE1CECA) - (effects (font (size 1 1) (thickness 0.25)) (justify mirror)) + (gr_text "REVISION B\nMARCH 2021" (at 148.59 82.55) (layer F.SilkS) (tstamp 5FE1CECA) + (effects (font (size 1 1) (thickness 0.25))) ) (segment (start 158.75 101.6) (end 158.75 102.87) (width 0.889) (layer F.Cu) (net 2)) @@ -1521,16 +1533,16 @@ (xy 120.081445 85.196457) (xy 120.133148 85.230808) (xy 120.184384 85.26589) (xy 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+NetFmtName=Pcbnew +SpiceAjustPassiveValues=0 +LabSize=50 +ERC_TestSimilarLabels=1 diff --git a/analog-driver/driver.sch b/analog-driver/driver.sch index 8402e51..fdab773 100644 --- a/analog-driver/driver.sch +++ b/analog-driver/driver.sch @@ -5,8 +5,8 @@ $Descr USLetter 11000 8500 encoding utf-8 Sheet 1 1 Title "Analog Photoreactor Driver" -Date "2021-01-29" -Rev "1.0.0" +Date "2021-03-05" +Rev "B" Comp "University of Wisconsin-Madison" Comment1 "Department of Chemistry" Comment2 "Gellman Group" @@ -295,7 +295,7 @@ L Device:R_US R2 U 1 1 60156E27 P 4400 2050 F 0 "R2" H 4468 2096 50 0000 L CNN -F 1 "470" H 4468 2005 50 0000 L CNN +F 1 "100" H 4468 2005 50 0000 L CNN F 2 "Resistor_SMD:R_1206_3216Metric_Pad1.30x1.75mm_HandSolder" V 4440 2040 50 0001 C CNN F 3 "~" H 4400 2050 50 0001 C CNN 1 4400 2050 @@ -306,7 +306,7 @@ L Device:R_US R1 U 1 1 6015726B P 4400 1450 F 0 "R1" H 4468 1496 50 0000 L CNN -F 1 "10k" H 4468 1405 50 0000 L CNN +F 1 "6.8k" H 4468 1405 50 0000 L CNN F 2 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-X137406666Y-83115476D01* -X137501904Y-83163095D01* D12* %TO.C,U2*% X142900000Y-107305000D02* diff --git a/analog-driver/gerber/driver-Edge_Cuts.gbr b/analog-driver/gerber/driver-Edge_Cuts.gbr index 48451af..a7e7599 100644 --- a/analog-driver/gerber/driver-Edge_Cuts.gbr +++ b/analog-driver/gerber/driver-Edge_Cuts.gbr @@ -1,11 +1,11 @@ %TF.GenerationSoftware,KiCad,Pcbnew,5.1.8+dfsg1-1+b1*% -%TF.CreationDate,2021-01-29T12:05:02-06:00*% -%TF.ProjectId,driver,64726976-6572-42e6-9b69-6361645f7063,1.0.0*% +%TF.CreationDate,2021-03-05T10:02:30-06:00*% +%TF.ProjectId,driver,64726976-6572-42e6-9b69-6361645f7063,B*% %TF.SameCoordinates,Original*% %TF.FileFunction,Profile,NP*% %FSLAX46Y46*% G04 Gerber Fmt 4.6, Leading zero omitted, Abs format (unit mm)* -G04 Created by KiCad (PCBNEW 5.1.8+dfsg1-1+b1) date 2021-01-29 12:05:02* +G04 Created by KiCad (PCBNEW 5.1.8+dfsg1-1+b1) date 2021-03-05 10:02:30* %MOMM*% %LPD*% G01* diff --git a/analog-driver/gerber/driver-F_Cu.gbr b/analog-driver/gerber/driver-F_Cu.gbr index 91eb4ca..65a0b46 100644 --- a/analog-driver/gerber/driver-F_Cu.gbr +++ b/analog-driver/gerber/driver-F_Cu.gbr @@ -1,12 +1,12 @@ %TF.GenerationSoftware,KiCad,Pcbnew,5.1.8+dfsg1-1+b1*% -%TF.CreationDate,2021-01-29T12:05:02-06:00*% -%TF.ProjectId,driver,64726976-6572-42e6-9b69-6361645f7063,1.0.0*% +%TF.CreationDate,2021-03-05T10:02:30-06:00*% +%TF.ProjectId,driver,64726976-6572-42e6-9b69-6361645f7063,B*% %TF.SameCoordinates,Original*% %TF.FileFunction,Copper,L1,Top*% %TF.FilePolarity,Positive*% %FSLAX46Y46*% G04 Gerber Fmt 4.6, Leading zero omitted, Abs format (unit mm)* -G04 Created by KiCad (PCBNEW 5.1.8+dfsg1-1+b1) date 2021-01-29 12:05:02* +G04 Created by KiCad (PCBNEW 5.1.8+dfsg1-1+b1) date 2021-03-05 10:02:30* %MOMM*% %LPD*% G01* @@ -116,26 +116,26 @@ X89535000Y-82550000D03* %TA.AperFunction,SMDPad,CuDef*% G36* G01* -X92085000Y-94245000D02* -X93335000Y-94245000D01* +X92084999Y-94245000D02* +X93335001Y-94245000D01* G75* G02* 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-X136580476Y-91955952D01* -X136628095Y-92003571D01* -X136675714Y-92098809D01* -X136675714Y-92336904D01* -X136628095Y-92432142D01* -X136580476Y-92479761D01* -X136485238Y-92527380D01* -X136247142Y-92527380D01* -X136151904Y-92479761D01* -X136104285Y-92432142D01* %TO.C,D1*% X135151904Y-97607380D02* X135151904Y-96607380D01* diff --git a/analog-driver/gerber/driver-job.gbrjob b/analog-driver/gerber/driver-job.gbrjob index 7f24892..cac9beb 100644 --- a/analog-driver/gerber/driver-job.gbrjob +++ b/analog-driver/gerber/driver-job.gbrjob @@ -7,7 +7,7 @@ "Application": "Pcbnew", "Version": "5.1.8+dfsg1-1+b1" }, - "CreationDate": "2021-01-29T12:05:02-06:00" + "CreationDate": "2021-03-05T10:02:30-06:00" }, "GeneralSpecs": { @@ -15,7 +15,7 @@ { "Name": "driver", "GUID": "64726976-6572-42e6-9b69-6361645f7063", - "Revision": "1.0.0" + "Revision": "B" }, "Size": { diff --git a/digital-controller/firmware/firmware.ino b/digital-controller/firmware/firmware.ino index 86e4bb0..e87db8d 100644 --- a/digital-controller/firmware/firmware.ino +++ b/digital-controller/firmware/firmware.ino @@ -4,11 +4,15 @@ void setup() { + pinMode(A4, OUTPUT); + pinMode(A5, OUTPUT); // init the Wire object Wire.begin(); // wait for slave to finish any init sequence delay(2000); + + Serial.begin(9600); } void loop() @@ -18,6 +22,7 @@ void loop() uint8_t buf[1]; buf[0] = 255-a; // adjusting this byte changes fan speed. Can be adjusted from 0 to 256. buf[1] = a; // adjusting this byte changes LED intensity. Can be adjusted from 0 to 256. + Serial.println(int(buf)); // send buffer Wire.beginTransmission(I2C_SLAVE_ADDR); diff --git a/digital-driver/driver.pdf b/digital-driver/driver.pdf Binary files differindex 1d1d70a..3a7f466 100644 --- a/digital-driver/driver.pdf +++ b/digital-driver/driver.pdf |